4.0
Complete Assessment Suite

Manufacturing 4.0 Readiness Assessment

Evaluate your organization's readiness for digital transformation across five critical dimensions

🔧

Technology Infrastructure

--
🏢

Organizational Capability

--
⚙️

Process Maturity

--
💰

Financial Readiness

--
⚠️

Risk Assessment

--

Technology Infrastructure Audit

Evaluate your current technology stack and infrastructure readiness for Industry 4.0 implementation.

What is your current level of equipment connectivity and data collection?
High Impact
No connectivity - Manual data collection only
0 pts
Basic connectivity - Some automated data collection
25 pts
Moderate connectivity - Most equipment connected
50 pts
High connectivity - Real-time data from all critical equipment
75 pts
Full connectivity - Integrated IoT platform with analytics
100 pts
How would you describe your IT/OT integration status?
High Impact
Completely separate IT and OT systems
0 pts
Limited integration at data export level
25 pts
Partial integration with shared databases
50 pts
Significant integration with common platforms
75 pts
Fully integrated IT/OT with unified architecture
100 pts
What is your cloud and edge computing capability?
Medium Impact
All on-premise infrastructure
0 pts
Some cloud services for non-critical applications
25 pts
Hybrid cloud with basic edge devices
50 pts
Advanced cloud platform with edge computing
75 pts
Full cloud-native architecture with AI at the edge
100 pts

Organizational Capability Matrix

Assess your organization's readiness across key capability dimensions.

Leadership & Strategy

Digital Vision & Strategy
1
None
2
Basic
3
Developing
4
Advanced
5
Leading
Executive Sponsorship
1
None
2
Basic
3
Developing
4
Advanced
5
Leading
Innovation Culture
1
None
2
Basic
3
Developing
4
Advanced
5
Leading

Workforce & Skills

Digital Skills
1
None
2
Basic
3
Developing
4
Advanced
5
Leading
Training Programs
1
None
2
Basic
3
Developing
4
Advanced
5
Leading
Change Readiness
1
None
2
Basic
3
Developing
4
Advanced
5
Leading

Data & Analytics

Data Governance
1
None
2
Basic
3
Developing
4
Advanced
5
Leading
Analytics Capability
1
None
2
Basic
3
Developing
4
Advanced
5
Leading

Process Maturity Evaluation

Evaluate the maturity of your manufacturing and business processes.

How standardized are your manufacturing processes?
High Impact
Ad-hoc processes with high variability
0 pts
Some documented procedures
25 pts
Standardized core processes
50 pts
Highly standardized with continuous improvement
75 pts
Fully optimized and automated processes
100 pts
What is your current state of quality management?
High Impact
Reactive quality control only
0 pts
Basic quality assurance processes
25 pts
Statistical process control implemented
50 pts
Predictive quality with some automation
75 pts
AI-driven quality prediction and prevention
100 pts
How integrated is your supply chain?
Medium Impact
Siloed with manual coordination
0 pts
Basic EDI with key suppliers
25 pts
Integrated planning with visibility
50 pts
Real-time collaboration and optimization
75 pts
AI-optimized autonomous supply network
100 pts

Financial Readiness Calculator

Calculate your financial capacity for Industry 4.0 investment.

USD
USD per year
USD
Years
% of assets
Recommended Investment Range $0 - $0
Maximum Safe Investment $0
IT Budget as % of Revenue 0%
Financial Readiness Score 0/100

Risk Assessment Framework

Identify and evaluate potential risks in your Industry 4.0 transformation.

Risk Impact vs. Probability Matrix

Click on the matrix to position each risk based on its probability and impact.

Very Low
Low
Medium
High
Very High
Very High
Medium
High
High
Critical
Critical
High
Low
Medium
High
High
Critical
Medium
Low
Medium
Medium
High
High
Low
Low
Low
Medium
Medium
High
Very Low
Low
Low
Low
Medium
Medium
Impact →
Probability →

Key Risk Categories

Cybersecurity Risk Level
Critical
Low - Comprehensive security measures in place
Low Risk
Medium - Basic security with some gaps
Med Risk
High - Significant security vulnerabilities
High Risk
Change Management Risk
High
Low - Strong change culture and processes
Low Risk
Medium - Some resistance expected
Med Risk
High - Significant cultural barriers
High Risk
0
Overall Score

Not Ready

Complete all assessments to see your Manufacturing 4.0 readiness score and recommendations.

🔧
Technology
--
🏢
Organization
--
⚙️
Process
--
💰
Financial
--
⚠️
Risk
--