Factory Floor Method
Industrial-Strength Reliability Through Six Sigma Principles
3σ
Before AI Agents
66,807 DPMO
4.5σ
During Transition
3,400 DPMO
6σ
With AI Agents
3.4 DPMO
Before: Manual Process Control
UCL
Mean
LCL
After: AI-Enhanced Control
UCL
Mean
LCL
📊
99.7%
+66% improvement
Process Accuracy
⚡
30%
Reduction
Unplanned Downtime
🎯
3.4
DPMO
Defects Per Million
💰
247%
ROI
Return on Investment
1
Baseline
Measure current
performance
2
Deploy Agents
10,000+ sensors
monitored
3
Train Models
Predictive
maintenance
4
Optimize
Continuous
improvement
5
Scale
Enterprise-wide
deployment